Reliable Solutions for Complex Machined Components
Our Value to You
Source
Reliability
Improve your ability to engineer and reliably source complex components and sub-assemblies through advanced process controls.
Fast, Scalable Production
Reduce development time on difficult projects while offering scalable capacity.
Supply Chain Flexibility
Easily adapt to changing order volumes and engineering change requests.
Reduce total
project cost
Efficient engineering and manufacturing systems lower total project costs on difficult components and assemblies.
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Our Target Project Profile
Our target projects feature one or more of the following challenges that our proprietary process addresses:
Medium to Low Quantity
Projects with lasting but unpredictable demand or frequent revision changes.
Difficult GD&T
Geometric Dimensioning and Tolerancing: Projects with challenging form, size, and/or position requirements.
Critical, Low-Surface Finishes
Projects with critical grinding, polishing, or honing requirements.
Extensive Process Engineering Requirements
Projects demanding complex, specialized work-holding, tooling, and/or application development.
Challenging Features
Projects featuring deep holes, burr-free internal intersections, ground bores and seats, sealing surfaces, high-pressure ports, etc.
Stringent Quality Documentation
Projects with large amounts of reported features and 100% documentation requirements.
Challenging Materials, Forgings and Castings
Projects utilizing high-temp alloys, additive blanks, abrasive plastics, etc.
Complex Geometry
Projects with difficult-to-access geometries; thin, easily deformed parts requiring special processes and/or custom tooling development.
How We Do It: Our Processes and Capabilities
We specialize in the advanced, cellularized manufacturing of challenging components.
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Flexible Capacity
Our process uses cost-effective, dedicated pallets that remain in place for the life of each project, enabling seamless start-and-stop machining and inspection operations.
Component Size Capacity
Efficient processing of small- to medium-sized components:
Weight Up to 400 kg / 880 lb.
Diameter 800 mm / 31.5”
Height/Length 660mm / 26”
About Us
- Organized and focused around solving difficult precision manufacturing challenges for critical applications.
- Comprised of individuals with significant experience in critical precision manufacturing.
- Highly scalable, standardized system of manufacturing that easily transitions from New Product Development to Production.
- Serious about continuous, systematic improvement.
- Located in the St Charles, IL, 45 mins west of O’Hare International Airport.
- Near many External Service Suppliers.
Our Operating Principles
Provide value to our customers through capability, reliability, and scalability.
Actively invest in our people, operations, and technologies while growing sustainably and profitably.
Build long-lasting customer relationships based on trust and transparency.
Maintain focus on what matters most to our customers.
Example Projects
Commercial Aerospace: Geared Housing
Materials | 15-5 stainless steel
Space: Inlet Foil Flange
Rocket engine fuel system component
Material | Inconel 718
Rosan ports in difficult material.
Tight tolerance ground bore/faces.
Inaccessible back-spot faces.
Intricate multi-axis surfacing with a low finish requirement.
Rosan ports in difficult material.
Tight tolerance ground bore/faces.
Inaccessible back-spot faces.
Intricate multi-axis surfacing with a low finish requirement.
Commercial Aerospace: Actuator Body
Hydraulic actuation for control surfaces
Material | 15-5 stainless steel
Deep precision bore grinding with complex form and finish requirements.
Stepped valve bore with difficult-to-access finishes requiring 100% inspection.
Deep connection holes with blended intersection requirements.
Shaped spline with tight form and position requirements.
Deep precision bore grinding with complex form and finish requirements.
Stepped valve bore with difficult-to-access finishes requiring 100% inspection.
Deep connection holes with blended intersection requirements.
Shaped spline with tight form and position requirements.
Precision Industrial: Chilled Rotary Union Outer Body Sub-Assembly
Rotary union for fluid and high-pressure gas
Material | Various
Hard-coat anodized thickness compensation. Post-anodizing grinding of the hard coat in the main bore.
100% inspection of difficult-to-access sealing surface finishes.
Deep-hole drilling with burr-free critical intersections.
Specialized assembly tools engineered for seal and plug assembly.
Hard-coat anodized thickness compensation. Post-anodizing grinding of the hard coat in the main bore.
100% inspection of difficult-to-access sealing surface finishes.
Deep-hole drilling with burr-free critical intersections.
Specialized assembly tools engineered for seal and plug assembly.
Precision Industrial: Cast Vertical Plate
Automation equipment component
Material | C30 grey cast iron
High surface accuracy over a large area.
Precision bore requires grinding to meet size and position requirements.
Burr-free internal fluid paths.
High surface accuracy over a large area.
Precision bore requires grinding to meet size and position requirements.
Burr-free internal fluid paths.